Furniture Companies Combined with RFID Technology Management to Improve Production Efficiency and Reduce Corporate Operating Costs

In the production process of wooden furniture, it has to go through processes such as sheet material processing, semi-finished products painting, finished product assembly, and packaging. Each process is completed by a different production line. Workers in the traditional production mode will complete the processing of the sheets according to the order requirements. After a certain amount, they will be sent to the painting production room to complete the painting work. When the paint is dry, they will be sent to the next production room to complete the furniture assembly work.

Due to the increase in personalized furniture and custom-made furniture orders, in order to save production costs and production efficiency, the production plant will produce several, a dozen or dozens of different orders at the same time. At this time, the order number will be mismixed and appear again. In order to ensure the quality of the finished products, specialized technicians must be arranged to complete the sheet material sorting work before the furniture assembly work. Due to the large quantity and variety, such sorting is not only inefficient, costly, and error-prone .

Combining RFID technology with the furniture warehouse management system can make the daily management of the warehouse have a more convenient, concise and efficient operating environment. The furniture warehouse management system can easily realize the functions of basic information entry, receipt, delivery, checkout, payment, etc., efficiently complete the statistics, calculation and summary work of various warehouse management information, and quickly and accurately output the query results and print All kinds of reports are issued to reflect the information of warehouse inventory, supplier payable and other information in real time.

Demand analysis of the furniture industry

Due to the particularity of the furniture industry, traditional bar code recognition technology cannot work in the furniture production process. After the semi-finished product has gone through the painting process, the barcode label cannot be identified at all under the cover of the paint. The RFID radio frequency identification technology based on the radio principle can still be easily identified even if the RFID electronic tag is covered by multiple layers of paint.

As a data carrier, RFID electronic tags can play a role in identification, item tracking, and information collection. The RFID system consisting of electronic tags, readers, antennas and application software is directly connected to the enterprise ERP system. Every item can be accurately tracked. This comprehensive information management system can bring many benefits to customers, including the free collection of real-time data. Therefore, it is an inevitable choice to improve the management level to use the electronic label system to apply the goods sorting management of the furniture production line to prevent errors and realize the intelligent management of the production line.

System functions combined with RFID technology management

With RFID technology as the core, install RFID electronic tags on semi-finished and finished furniture, install RFID readers or handheld devices at key nodes, and exchange information with the enterprise LAN and ERP system server through real-time information exchange through the acquisition of electronic tag information. Intelligent management of the furniture production process.

01. Goods warehousing

When the finished product needs to be put into the warehouse, the warehouse manager receives the goods, and reads and scans the card through the RFID handheld terminal or the RFID reader fixed at the door.

The hand-held terminal or RFID reader reads the cargo information (electronic label on the box) and sends it to the warehouse management system. The warehouse management automatically queries the order information from the information system (MES/WMS/SAP) and the SCADA system (Bills of Materials, etc.), and then compare it with the order information. If the data does not meet the alarm, the production department needs to be notified to fill in the goods, and the goods can be put into the warehouse after the handheld terminal or RFID reader reads the goods and the warehouse list is consistent.

A large display is placed at the entrance of the warehouse to display the details of the goods list and the status of the warehouse. The distance between the warehouse space and the warehousing reader/writer antenna should be more than 6m.

02. Goods out of the warehouse

After receiving the outbound notice, the warehouse manager transports the goods to the warehouse door, and scans the goods at one time through the RFID handheld terminal or the RFID reader fixed at the warehouse door to quickly read the goods information, and the warehouse management system determines these goods Whether it has been reviewed and agreed to leave the warehouse, if it is agreed to leave the warehouse, compare it with the delivery note, and after the verification is completed, record the exit record and keep the account. If you do not agree to leave the warehouse, a light alarm will be carried out (the alarm light can be controlled by an RFID reader). The distance between the warehouse space and the outgoing reader/writer antenna should be more than 6m.

03. Warehouse inventory

The warehouse manager uses the RFID handset to read the label information of the goods in the warehouse, and check whether the real-time inventory data is consistent with the warehouse information statistics in the database. The traditional inventory method is time-consuming, labor-intensive, and error-prone.

Warehouse inventory based on RFID technology, based on the warehouse inventory plan, use RFID handheld devices to perform inventory and scan of goods in batches at a long distance. Usually, use the handheld device to walk in the direction of the goods to complete the inventory work, which is different from the traditional Compared with the model, it greatly improves the efficiency and accuracy of inventory while reducing labor intensity.

04、Cargo search

When the warehouse manager uses the RFID handset to search for a certain item, he can select the goods to be searched on the handset APP to search for the goods.

The principle of finding goods: When the handheld machine does not read the goods being searched, the transmission power is set to the maximum (expanding the recognition range). When the goods being searched are read, the handheld machine is based on the read RSSI value and the read The success rate is to automatically lower the transmission power to narrow the recognition range.

The significance of applying RFID technology

The furniture enterprise production management system combines RFID technology for data collection and daily business management, and establishes a furniture information RFID management platform to improve production efficiency, reduce error rates, optimize business processes, improve warehouse inventory efficiency, and reduce operator labor At the same time, the uniqueness of RFID technology has a positive meaning for building a high-quality brand of furniture companies and consolidating market share.

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